Wire Size and Voltage Drop Calculator

K method · SSC-2026.1

Minimum size

6 AWG · 13.3 mm²

Single conductor set

Voltage drop

3.69 V

1.54% · end 236.3 V

Power loss

184 W

I²R at the operating current

Required ampacity

62.5 A

Each conductor 65 A

Material estimate

$597.00

3 conductors + EMT

Conductor weight

22.1 lb

10.0 kg · approximate insulated weight

Single-line and conductor gaugeLive scaled blueprint
MAIN PANELSingle-phase 240 VEMT · 75 ft · 6 AWG · 13.3 mm²EV charger50 ASelected gauge6 AWGaluminum4 AWGDrop 1.54%End 236.3 VLoss 184 W

Circle diameters track circular mils. The drawing is a schematic, not a conduit-fill layout.

Bill of materials and shopping list
ItemNetWasteOrderUnit priceLine totalSource Spec Material / Tool
copper 6 AWG · 13.3 mm²75 ft one waycuts excluded3 conductorsUSD$458.25Source Spec Material / Tool
EMT conduit75 ft—75 ftUSD$138.75Source Spec Material / Tool
50 A breaker2-pole—1Match the calculated load—Source Spec Material / Tool

Source links open a product search on the Amazon storefront for the selected currency. SiteSpecCalc may earn a commission. The link does not change the quantities above.

Copper versus aluminum at this run
MaterialMinimum sizemm²DropEnd voltageLoss
copper6 AWG · 13.3 mm²13.31.54%236.3 V184 W
aluminum4 AWG · 21.2 mm²21.21.59%236.2 V190 W
Same load at other one-way distances
DistanceMinimum sizeDropPercentEnd voltage
50 ft6 AWG · 13.3 mm²2.46 V1.02%237.5 V
75 ft6 AWG · 13.3 mm²3.69 V1.54%236.3 V
100 ft6 AWG · 13.3 mm²4.92 V2.05%235.1 V
Show the deterministic formula

Single phase: Vdrop = 2 × K × I × D / cmil. Three phase: Vdrop = 1.732 × K × I × D / cmil. K is 12.9 for copper and 21.2 for aluminum. D is one-way feet.

Percent drop = Vdrop ÷ source voltage × 100. Green is 3% or less, amber is 3 to 5%, and red is over 5%. Power loss is I²R on the current-carrying conductors.

The smallest conductor that meets both the ampacity (125% when continuous) and the drop limit is selected. Ampacity does not include bundling or temperature correction.