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Length imperial. Weight lb. Currency USD. Weight uses 1 lb = 0.45359237 kg. Currency converts US-dollar planning prices and does not change volumes, counts, or geometry.

40 Amp Electric Range Wire Size at 40 Feet

A short 40 ft, 40 A range circuit where ampacity usually wins.

Formula SSC-2026.1

K method · SSC-2026.1

Minimum size

8 AWG · 8.37 mm²

Single conductor set

Voltage drop

2.50 V

1.04% · end 237.5 V

Power loss

100 W

I²R at the operating current

Required ampacity

40.0 A

Each conductor 50 A

Material estimate

$235.20

3 conductors + EMT

Conductor weight

7.7 lb

3.5 kg · approximate insulated weight

Single-line and conductor gaugeLive scaled blueprint
MAIN PANELSingle-phase 240 VEMT · 40 ft · 8 AWG · 8.37 mm²Range40 ASelected gauge8 AWGaluminum8 AWGDrop 1.04%End 237.5 VLoss 100 W

Circle diameters track circular mils. The drawing is a schematic, not a conduit-fill layout.

Bill of materials and shopping list
ItemNetWasteOrderUnit priceLine total
copper 8 AWG · 8.37 mm²40 ft one waycuts excluded3 conductorsUSD$161.20
EMT conduit40 ft—40 ftUSD$74.00
Copper versus aluminum at this run
MaterialMinimum sizemm²DropEnd voltageLoss
copper8 AWG · 8.37 mm²8.41.04%237.5 V100 W
aluminum8 AWG · 8.37 mm²8.41.71%235.9 V164 W
Same load at other one-way distances
DistanceMinimum sizeDropPercentEnd voltage
20 ft8 AWG · 8.37 mm²1.25 V0.52%238.7 V
40 ft8 AWG · 8.37 mm²2.50 V1.04%237.5 V
60 ft8 AWG · 8.37 mm²3.75 V1.56%236.2 V
Show the deterministic formula

Single phase: Vdrop = 2 × K × I × D / cmil. Three phase: Vdrop = 1.732 × K × I × D / cmil. K is 12.9 for copper and 21.2 for aluminum. D is one-way feet.

Percent drop = Vdrop ÷ source voltage × 100. Green is 3% or less, amber is 3 to 5%, and red is over 5%. Power loss is I²R on the current-carrying conductors.

The smallest conductor that meets both the ampacity (125% when continuous) and the drop limit is selected. Ampacity does not include bundling or temperature correction.

Engineering notes

A 40 A range at 40 ft on 240 V copper is a short run, so the 3 percent drop is easy and the size follows ampacity. The continuous box is off because range demand is not modeled as a three-hour continuous load. Use the nameplate and Article 220 demand rules for the actual circuit size. Neutral reduction for ranges is not applied here. The cost line prices two hots and a ground allowance.

Code reference

NEC 210.19(A) and 215.2(A) informational notes recommend 3 percent on a branch circuit and 5 percent total with the feeder. Ampacity follows the 75°C column of Table 310.16 plus the small-conductor limits. Confirm the adopted edition.

Field questions

Is 8 AWG copper the usual 40 amp range wire?
Eight AWG copper is a common 40 A conductor before voltage drop. This page will step up only if the run or the drop limit requires it.
Do I need a neutral in the price?
Many ranges need a neutral. Add that conductor to the order if the appliance is not pure 240 V. The estimate does not remove it automatically.
What if the range is 50 amps?
Raise the current slider to 50. Ampacity and drop both recalculate.