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Length imperial. Weight lb. Currency USD. Weight uses 1 lb = 0.45359237 kg. Currency converts US-dollar planning prices and does not change volumes, counts, or geometry.

30 amp copper run at 40 feet

Learn about the 3% NEC informational note regarding voltage drop for 240V copper branch or feeder circuits at 30A over 40 ft, and understand why derating does not apply.

Formula SSC-2026.1

K method · SSC-2026.1

Minimum size

10 AWG · 5.26 mm²

Single conductor set

Voltage drop

2.98 V

1.24% · end 237.0 V

Power loss

89 W

I²R at the operating current

Required ampacity

30.0 A

Each conductor 30 A

Material estimate

$172.80

3 conductors + EMT

Conductor weight

4.4 lb

2.0 kg · approximate insulated weight

Single-line and conductor gaugeLive scaled blueprint
MAIN PANELSingle-phase 240 VEMT · 40 ft · 10 AWG · 5.26 mm²Branch circuit30 ASelected gauge10 AWGaluminum8 AWGDrop 1.24%End 237.0 VLoss 89 W

Circle diameters track circular mils. The drawing is a schematic, not a conduit-fill layout.

Bill of materials and shopping list
ItemNetWasteOrderUnit priceLine totalSource Spec Material / Tool
copper 10 AWG · 5.26 mm²40 ft one waycuts excluded3 conductorsUSD$98.80Source Spec Material / Tool
EMT conduit40 ft—40 ftUSD$74.00Source Spec Material / Tool
30 A breaker2-pole—1Match the calculated load—Source Spec Material / Tool

Source links open a product search on the Amazon storefront for the selected currency. SiteSpecCalc may earn a commission. The link does not change the quantities above.

Copper versus aluminum at this run
MaterialMinimum sizemm²DropEnd voltageLoss
copper10 AWG · 5.26 mm²5.31.24%237.0 V89 W
aluminum8 AWG · 8.37 mm²8.41.28%236.9 V92 W
Same load at other one-way distances
DistanceMinimum sizeDropPercentEnd voltage
40 ft10 AWG · 5.26 mm²2.98 V1.24%237.0 V
65 ft10 AWG · 5.26 mm²4.85 V2.02%235.2 V
Show the deterministic formula

Single phase: Vdrop = 2 × K × I × D / cmil. Three phase: Vdrop = 1.732 × K × I × D / cmil. K is 12.9 for copper and 21.2 for aluminum. D is one-way feet.

Percent drop = Vdrop ÷ source voltage × 100. Green is 3% or less, amber is 3 to 5%, and red is over 5%. Power loss is I²R on the current-carrying conductors.

The smallest conductor that meets both the ampacity (125% when continuous) and the drop limit is selected. Ampacity does not include bundling or temperature correction.

Engineering notes

The National Electrical Code (NEC) provides guidelines for maintaining voltage drop within acceptable limits to ensure efficient operation of electrical systems. For a 240V copper branch or feeder circuit operating at 30A over a distance of 40 ft, the NEC suggests that the voltage drop should not exceed 3% of the nominal voltage.

This means that for a 240V circuit, the maximum allowable voltage drop is 7.2 volts (3% of 240V). However, it is important to note that derating factors, which may apply to certain conditions such as ambient temperature or conduit fill, do not apply in this context when calculating voltage drop for a standard installation.

Code reference

Refer to NEC Article 310 for conductor sizing and NEC Article 215 for branch circuits.

Field questions

What is the 3% rule in the NEC?
The 3% rule in the NEC refers to the recommendation that voltage drop in branch circuits should not exceed 3% of the nominal voltage to ensure efficient operation.
Why is derating excluded when calculating voltage drop?
Derating is excluded in voltage drop calculations because the 3% rule focuses on maintaining voltage levels for performance rather than adjusting for factors like temperature or conduit fill.
How do I calculate the voltage drop for my circuit?
To calculate voltage drop, use the formula: Voltage Drop (V) = (2 × Length of Circuit (ft) × Current (A) × Resistance of Conductor (Ω/ft)). For copper conductors, you can find resistance values in NEC tables.

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